Big Door Innovation
Is Not An Idle Slogan

Big door innovation isn’t a slogan with us—it’s what naturally happens as we tackle each new project. Every aircraft hangar door system is a unique mix of forces, tolerances, requirements, and a degree of the unexpected, and the bigger the door, the higher the stakes. Over 50 years of experience in big door systems, these challenges have consistently driven invention. In practice, steady R&D—investigating and incorporating new materials and new technologies—combines with real-world problem-solving. At Spec-Dor, that’s what we mean by continuous big door innovation.

Innovation in Door Control

Spec-Dor’s Automatic Guided Door (AGD) system features independently powered, wirelessly controlled door panels. Each panel moves on its own, guided by a central control system. The real-world benefits include increased operating speed, reduced labor and maintenance, and improved safety and reliability. In an AGD installation in Baghdad, Iraq, door opening/closing time was reduced from 15 minutes to 3 minutes, and walk-beside operation was eliminated.

Spec-Dor AGD system for door automation (Baghdad, Iraq)

Innovation in Flexibility

The US Army Corps of Engineers commissioned Spec-Dor to create a high-flexibility door system for a state-of-the-art maintenance hanger at Wheeler Army Airfield in Oahu, Hawaii. The doors had to facilitate high-frequency operations for up to six helicopters simultaneously. Configuring six independently motorized panels on parallel tracks allows single bays to be opened without opening the entire hanger. For the tropical storm-prone ocean climate, the doors also meet the with US Dept. of Defense Unified Facility Criteria (UFC) and the Hawaii Building Code (HBC) wind-load codes for great than 145 mph, and uses corrosion-resistant steel and sealed bearings to withstand salt-laden air.

Wheeler Army Airfield in Oahu, Hawaii
Fully independent bay opening and extreme weather design in (Hawaii, USA)

Innovation in Retrofits

Major door replacement can take a hangar out of commission for weeks. A regional airline at Richardson International Airport (YWG) in Winnipeg, Canada, couldn’t afford the downtime. The Spec-Dor solution: build the new door in front of the old one. Adding a new external steel framework to support the new hangar door system allowed the hangar to remain in operation with minimal disruption. The decades old structure gained significant energy efficiency, faster, smoother operation, and compliance with current safety standards.

External frame for minimal downtime door replacement (Manitoba, Canada)

Innovation for Unconventional Specs

Spec-Dor’s engineering-first approach thrives on unconventional hangar door situations. At the Utah Test and Training Range (UTTR), a major facility of the US Department of Defense, the focus is on missiles and aerial combat systems. A tall, mobile hangar required a highly secure vertical door system. Spec-Dor designed a retrofit 43-foot-tall custom door, precision engineered to accommodate the flex of a moving structure, Several unique Spec-Dor technologies were employed, including a time-tested passive fail-safe system, a unique drive system with counterbalanced weights, and a structural design that allows for standard shipping of non-standard sized hangar doors. A personnel door was included for emergency egress.

Custom drive system for vertical "sliding" (Utah, USA)

Trusted engineering turns unusual requirements into structural peace of mind.

Receive a no-hassle Spec-Dor estimate.

Our estimates contain more than just prices. They include engineering notes and suggestions tailored to your project. Choose to receive your estimate by email, phone, or video call. Expect our reply within days!